Digital Blanket – Digitization, Automation & Analytics for Industrial Plants
A synergistic blend of automation, analytics, and digital workflows empowers organizations to meticulously monitor, streamline and optimize, critical business processes.
Unlocking Industrial Efficiency & Sustainability
Asset Performance
Ensuring peak utilization, energy efficiency, and extended lifecycle for all industrial assets
Sustainability Reporting
Accurately linking production demands to utilities, energy, and carbon footprint for robust Score 3 reporting
Utility Optimization
Addressing inefficiencies in utility generation and consumption, and the lack of reliable data for ESG reporting
Operational Inefficiencies
Tackling quality issues, poor asset utilization, and high production costs stemming from process non-compliance
Workplace Management
Tracking employee availability, presence, and ensuring safety and security to meet labor and HSE compliance
Tracking & Traceability
Improving utilization and productivity through precise tracking of assets, materials, and inventory
Our Solution for Industrial Units
Integrated Digital Operations Platform
- Automation, Command & Control
Improve efficiency, detect, alarm, and diagnose faults; automate manual interventions - Sustainability Intelligence
Measure, benchmark, and reduce energy, water, and emissions with a comprehensive framework - Asset & Maintenance
Register, audit, track, and improve asset performance to reduce maintenance costs - Job Card Digitization
Enable digital flows for shop floor data capture, material tracking, and EHS compliance - Decision Support
Continuously improve operations, tighten processes, reduce energy costs, and enhance
accountability
Industrial Wastages – The DOWNTIME Challenge
- Defects Minimizing production flaws and rework costs.
- Overproduction Optimizing output to match actual demand, reducing inventory.
- Waiting Eliminating delays in process, materials and equipment.
- Non-utilized Resources Maximizing potential of workforce, machinery and facilities.
- Transportation Streamlining material movement to reduce costs and lead times.
- Inventory Reducing excess stock through better forecasting and management.
- Motion Optimizing workflow ergonomics and operational movements.
- Energy Curbing unnecessary energy consumption and waste.
Integrating Sensing, Detection, Analysis and Action
- Temperature, Humidity, Pressure, Motion
- Energy, Water, Flow, RPM
- Hotspots – Electrical Panels
- Thermal Variance – Motors / Pumps / Fans
- Inert / Unwanted Body Detection
- Loitering Visitor Alerts
- Non-compliant PPE Identification
- People Density Monitoring
- Number Plate Recognition
- Full State Detection
- Material & Quality Analysis
- Size & Sieve Analysis
Automated Actions
- Maintenance Ticket Generation
- QHSE Management Integration
- Cooling / Heating Adjustment
- Compliance Management
- Vehicle Entry / Parking Management
- Evacuation Management Protocols
- Men & Material Movement Optimization
- Reorder / Restocking / Sorting Alerts
- Line Stop / Start Control
- Process Automation
- Energy Management Implementation
- Waste Management Strategies
- Inventory Management Automation
- Start Stop Feed Control
Digital Blanket is your best choice
- Integrate data from diverse OT systems (PLCs, SCADA, DCS, DDCs) using different protocols (e.g., BACnet, Modbus, OPC-DA) and make it interoperable for the enterprise
- Add IoT sensors & meters and integrate with IT systems (SAP, O363 / HRMS, SSO…) to leverage near real-time operational data
- Build on what you have without rip or replacement
- Deploy an edge platform at sites to support local historians, near real-time analytics, and secure integration with cloud infrastructure
- Digitize and automate your processes, systems and actions to improve operation efficiencies, compliances, health & safety and sustainability
- Create and operate from a Single Window Control Tower and Digital Twin
- End-to-end visibility and insights to operations and process flow
Expected Benefits
Energy and Cost Savings
+8 to 20%
Resource Productivity
+20 to 30%
Enterprise Compliance
+100%
Task Compliance Rates
+25 to 40%
MTBF (Mean Time Between Failures)
+15 to 25%
ESG Support
+50% and above
